BPM310 vs Data I/O PSV5000

BPM310 Automated Programming System On-The-Fly vision system - high-speed accurate alignment with advanced CyberOptics LNC120 camera Production throughput of up to 1432 devices per hour Fine pitch handling for all package types Configurable from 1 to 6 programming sites with 2 to 48 sockets Includes: Keyboard and Monitors Supports options for tube, tape, tray, and part marking Fiber Laser marking option with serialization and date code 3D Inspection Option Handles Components from the smallest CSP (1.0mm by 0.5mm) to the largest programmable QFP Designed and Manufactured in the USA (Houston, TX) with globally sourced parts and components BPWin Software Includes: Standard and Complex Serialization Feature "BPM.NCRYPT" JobMaster Feature - Save and Change Over between jobs in 3 to 10 minutes BPWin Label Printing Software Feature Quick Job Change Over within 3 to 8 minutes using JobMaster and WhisperTeach autoteach feature
	BPM310	Data I/O PSV5000	Comparison Notes	BPM310 Performance and Features
Handler
Release Date	November 2021 ✓	2015	Typical DataIO product life cycle is @ 10 years.	BPM Designs, Manufactures our machines in Houston, Texas USA; which is the primary inventory location for spare parts
DPH / with Laser	1432 / up to 650 ✓	1300 / @600	BPM max DPH includes programming, not just handler cycling	Benchmark DPH values based on 10 second programming time, continuous Tray to Tray operation
Site/Socket Capacity	6 / 48 ✓	6 / 24 FC3, 5/40 LumenX	Certain peripherals on PSV5000 reduce the number of sites by 1 or 2	Sites and Sockets are modular and can be added to the field as required
High Speed Programming	Yes✓	Only on LumenX	LumenX sites are required to get a high-speed mode for eMMC of Memory devices.	Exclusive Vector Engine Coprocessor with BitBlast HS400 Support, 8x Faster than the competition for many serial flash devices
Teach	WhisperTeach✓	Manual	Clear Winning Advantage; PSV5000 has nothing like it. Z Accuracy to within 15microns on the BPM310 APS. "All modern machines are highly repeatable and accurate. If the operator teachs the workflow process poorly due to human limitations (~40microns), skill or carelessness the error will be repeated consistently throughout the job; potentially creating quality problems, low First Pass Yield, and reduced productivity. WhisperTeach solves these problems. You get the same results with all operators to within 15microns of accuracy and repeatability every time!"	WhisperTeach– Exclusively available from BPM Patented Feature Automates Z height teach (accurate to 15 microns) compared to Human Vision which is limited to ~ 40 microns. Reduce Setup time by 50% or more Improves job performance to eliminate miss-picks and placement errors commonly related to old-fashioned manual teaching Eliminates reliance on an operator for critical Z teach Included with all BPM APS at no charge Improves quality by reducing or eliminating bent pins or damaged BGA balls Provides Instant Operator Expertise, eliminating the requirement for experienced machine operators
Component Automeasure	CyberOptics	unknown	Superior LNC120 alignment camera on all BPM platforms	Auto measure allows the machine to pick and scan the device to determine the length, width, and depth of the device
Fastest Job Setup/ Change Over	Yes✓	No	Feedback from several programming centers that have both BPM and Data IO systems	No Tools required for Job Change Over. Change Over in less than 5 minutes, typical. JobMaster files to save and retrieve repetitive jobs
Universal Site Technology	Yes✓	No, FlashCore3 and LumenX	BPM supports 3 times more devices out of the box; Data IO has 2 different site technologies that require different sockets. FlashCore technology was introduced around the year 2000.	10th Gen Automated Programming Sites Up to 48 independent sockets with 256GB on-board site memory (upgradeable to 512GB) True Universal Programming Sites, MCUs, Flash, eMMC, UFS 2.1, Serial Flash, EEPROM, PLD Fastest flash and eMMC programming times 100MB/s DDR program and verify speeds 25MB/s download speed Compatible with most 9th Gen FVE socket cards Up to 9 times faster than competing universal sites Vector Engine CoProcessor allows for HS400 Speeds UFS Peak Performance up to 440MB/s Read and 201MB/s Write
API	Yes✓	No	BPM has the best API in the industry - to integrate Factory MES with programming	BPWin API -Application Programming Interface Full MES or ERP integration capability for Industry 4.0 connectivity Real-time remote monitoring Statistical process control for socket module tooling efficiency Customize programming job summary data Advanced logging used for auditing capability Create custom dashboard monitor Save and Retrieve Qualified Jobs locally or in the network for 100% quality assurance Eliminates reliance on the system operator to load the correct job
Nozzles	Single	Single		Fast Setup and Change Over with only 1 nozzle, eliminates nozzle to nozzle calibration
Alignment	On the fly✓	Upward CCD	DataIO's design requires a separate alignment station which reduces actual system throughput.	Precise CyberOptics solution, with capabilities beyond the needs of programming systems. BPM with LNC120 can align the smallest CSP to the largest QFP (fully universal support).
Handling CSP devices (small parts)	CSP (1.0 x0.5mm) through QFP ✓	not really	DataIO promotes 2x3mm support, but customers report yield issues	Universal handling from tiny 1.0x0.5mm CSP to large 33.5 x 33.5mm QFP
X-Y Axis Positioning Accuracy	0.015mm✓	0.020mm
Z-Axis Teach Accuracy with WhisperTeach	0.015mm✓	unknown	No data was provided by DataIO	WhisperTeach Patented Process is not available on other competitive systems. Accuracy and repeatability to within 15 microns
Theta Accuracy	.014 degrees✓	unknown	No data was provided by DataIO
Job Staging, socket variety	Yes	Yes	BPM's socket adapters are more universal
eMMC	Yes✓	Only on LumenX	Customers must buy a separate site set if they need big Memory devices on the Data IO system. The APP and GUI are also different for LumenX.	BPM offers one programming technology for almost every device type on the planet. Data IO must offer a dual technology, increasing the cost of ownership.
UFS	Optional 8-up per site✓	Option	DataIO UFS support is limited to 4 sockets per site at 160MB/sec Read and Write	BPM offers an optional 8-up gang socket on BPM310 with 440 MB/sec read and 201 MB/sec write. Twice the sockets, with much faster read/write
Socket MOQ	2✓	4	Customers can buy as few as 2 socket cards for APS operations on the BPM.	Most BPM socket cards are designed with a "lifetime" base socket board. Like algorithms, sockets can be shared between manual and automated programming systems. The initial investment cost is lower with BPM compared to Gang boards that are common with Data IO's FlashCore3.
Receptacle Option on Adapter	Yes✓	Yes	The majority of BPM designs have receptacle solution or compression sockets on 9th Gen adapters.	Receptacles are the interface between the consumable burn-in-test socket and the socket board assembly. Customers can conveniently and economically replace the socket rather than the entire assembly.
Windows 10 Pro	Yes	Yes
Security	Yes✓	Yes	Data IO promotes their feature as a product (Sentrix) that requires additional hardware. They have "invented" this unnecessary product category.	BPM provides advanced Serialization capability with every BPM310, 3901, and 3928 purchase. There is no unit charge as there is with Sentrix. Custom security features can be developed and become a deliverable for exclusive use by the end customer.
Peripherals
Laser Marker	Yes✓	Yes	BPM has a superior 2-stage dust collection system to keep the environment and machine clean. This is critical for an automated system. DataIO's collection system is reported to be a deficient solder station-style fume extractor.	3000 Series Laser Marker Fiber Laser Mark up to three lines, 15 characters each line Dust control and collection with vacuum and two-stage filtration Standard nozzle kit included Dual nozzles for high throughput Class 1 Laser Unit, Sealed enclosure safely isolates the laser Permanent mark supports control and traceability standards
TapeOut	Yes✓	Yes	BPM's VTek TM50-MK2 is made in the USA and includes more sensors for error detection than Data IO's offering. TM50 is equipped with Heat and Pressure Sealing Options. Data IO offers two different Tape Loader systems, one from the USA and the other reported to be from China.	TM50 Tape Output System with Heat and Pressure Sealing capability Universal Support for the widest variety of tape widths (8mm to 56mm) Supports both heat or pressure-sensitive cover tape (included) The programmed device is securely sealed in the pocket Communication with BPWin Software Job Settings are Setup and Saved Designed for precise control to minimize part movement The combination of tape input and tape output allows for full handler throughput and support the preferred media for most high volume SMT lines Made in the USA
Tape Feeders	X-Stream Series	Hover Davis		Feeders are available from 8mm to 56mm.
Tape Input Base	Yes	Yes		X-Stream Series Tape Feeder Input Base with Take-up Reel Supports tape input tool sizes from 8mm to 56mm Required Tape Input Feeders Trouble-free handling of the smallest CSP devices Exclusive spring-loaded pick window prevents popcorn-effect Eliminates carrier tape vibration Critical for very small devices Reliable and smooth tape indexing prevents jams and recoil Precise motor movement Controlled carrier tape tension between the input reel and drive motor
Stationary Tray	Yes	Yes
Tube Support	Yes	Yes		Vibe and Single Laner Peripherals available for Tube Support.
Tray Stacker	Yes	Yes		TS1500 Tray Stacker Automated tray stacker handler allows for true non-stop operations Capacity for up to 24 JEDEC trays Ability to add trays on the fly for continuous operation The proprietary design allows loading and unloading trays while they are secured with packing straps, thus eliminating the chance of spilling devices. Unique Functionality provides Input and Output support on one peripheral.
2D Inspection	Yes✓	Unknown	Available Tape Output	Inspect pin orientation, gross defects, marks/image comparison
3D Inspection	Yes✓	No	Available on BPM310 and 3928 (Option)	Options for BGA and Leaded devices

Global Maintenance and Support with Software	Optional as needed	Mandatory?	Some customers report that they MUST maintain a DataIO support agreement; it is not optional.	BPM systems include Standard Spart Parts Kit
New Device Support Policy		Standard policy✓	DataIO waives NRE charges with the purchase of 2 Gang Cards

Number of ✓	✓✓✓✓✓✓✓✓✓✓✓✓✓ ✓✓✓✓✓✓✓✓✓✓✓	✓✓✓
Winner	Max Capacity/Cost ✓

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